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What is a lotion pump head?

Industry News-

Here's a breakdown of lotion pump heads, focusing on their practical design and everyday use:


1. Core Function
Dispenses thicker products like creams, serums, or body lotions in controlled amounts.
Generates a smooth stream instead of a spray/mist.


2. Key Structural Features

Component Purpose
Wider dip tube Pulls viscous liquids without clogging (narrower than cream pumps).
Larger pump chamber Accommodates thicker formulas during suction/press cycles.
Short-stem nozzle Directs flow into a dollop or controlled stream.
Sealed piston Creates vacuum to draw product up the tube.


3. Why They're Not Interchangeable
Viscosity mismatch: Water-thin liquids leak around seals meant for creams.
Flow control: Serums dispensed through lotion pumps waste product (over-dispensing).
Clogging risk: Using a lotion pump for grainy scrubs jams the mechanism.


4. User Experience Design
Low actuation force: Easy pressing even with slippery hands (e.g., shower use).
Dose consistency: Each press delivers a uniform amount (e.g., 0.8ml–1.5ml).
Locking collars: Twist-to-lock prevents leaks in luggage (common in travel sizes).


5. Material Considerations
PP (polypropylene) bodies: Resist oils in lotions.
Silicone seals: Handle alcohol-based sanitizers (unlike rubber which degrades).
Metal springs: Avoid plastic fatigue with repeated use.


6. Failure Modes to Recognize

Problem Cause User Fix?
Reduced output Dried residue in chamber Disassemble & scrub
Sticky pressing Sugar-based lotions crystalizing in tube Soak in warm water
Leaking collar Worn seal or cracked housing Replace pump (not repairable)


7. When Not to Use a Lotion Pump
Foaming products (e.g., hand soap) → Requires foam pump.
Runny liquids (toners, oils) → Leads to dripping/leaking.
High-pigment cosmetics (foundations) → Clogs tube over time.