Plastic pump heads are constructed from multiple components, each serving specific functional roles. Here’s a breakdown of their material composition:
1. Primary Casing & Body
Polypropylene (PP): Most common; resists chemicals (oils, alcohols), durable, and lightweight.
Polyethylene (PE): Used for softer parts like dip tubes; flexible but less rigid than PP.
Acrylonitrile Butadiene Styrene (ABS): For premium pumps; offers high gloss/shock resistance.
2. Internal Mechanisms
Springs: Stainless steel (rust-proof) or coated metal; provides recoil action.
Piston/Valve: Usually PP or thermoplastic elastomers (TPE); creates suction/seal.
3. Sealing Components
Gaskets & Seals:
Silicone: Heat/chemical-resistant; used in food/pharma pumps.
Rubber (EPDM): Flexible and low-cost; common in cosmetics.
TPE: Hybrid plastic/rubber properties; recyclable alternative.
4. Dip Tubes
Low-Density Polyethylene (LDPE): Flexible, transparent tubes that bend without cracking.
Polypropylene (PP): Stiffer tubes for thicker liquids.
5. Nozzles & Actuators
PP or ABS: Rigid enough to maintain spray pattern shape.
TPE/Soft-touch coatings: Added for ergonomic press comfort.
6. Specialty Materials
Chemical-resistant polymers (e.g., PTFE-lined) for industrial solvents.
Glass-reinforced plastics for heavy-duty applications.
Critical Material Selection Factors
Component | Material Choice Drivers |
Body | Chemical compatibility > Rigidity > Cost |
Seals | Flexibility > Degradation resistance > FDA compliance (food/drug contact) |
Spring | Corrosion resistance > Consistent tension > Longevity |
Dip Tube | Flexibility > Clarity (to monitor liquid levels) > Kink resistance |
Material Limitations by Use Case
Liquid Type | Avoid Materials | Ideal Materials |
Essential oils | ABS, LDPE | PP, PTFE |
Acids/bleaches | Metal springs, EPDM rubber | All-PP, silicone seals |
High-alcohol | Rubber seals | Silicone/TPE seals |